High-Throughput Lens Alignment

Compact Hexapod for 24/7 Precision Operation

In precision-critical lens alignment, the performance of the positioning system directly impacts throughput, yield, and efficiency. Existing solutions often reach their limits, especially when high repeatability, long-term stability, and 24/7 operation are required. PI meets these challenges with its industrial hexapod, a robust hexapod system designed for a long service life and a very high number of cycles.

Why the Industrial Hexapod is Ideal for Lens Alignment

Designed for demanding industries such as Silicon Photonics, Semiconductor, and Industrial Automation , the system combines a compact footprint with a robust mechanical design and is therefore ideally suited even for tight integration spaces like those in mobile camera lens assemblies. With six degrees of freedom (X, Y, Z, pitch, roll, yaw), it enables highly flexible and precise alignment across multiple axes.

The industrial hexapod is engineered for continuous, repetitive motion. It delivers reliable long-term performance in demanding environments. Thanks to its absolute encoders, the hexapod does not require referencing after a restart. Standard interfaces (Ethernet, EtherCAT) simplify integration. The result: fast, stable, and precise motion for high-volume lens alignment, optics assembly, and other demanding applications.

Key Features and Benefits

Optimized for high-precision applications with motion velocities of up to 20 mm/s, a minimum step size of 50 nm and a repeatability of ±0.05 µm
Maximum travel ranges of up to ±20 mm in linear axes and ±16° in rotational axes
Designed for continuous use without compromising performance
Compact design to maximize the available workspace
Integrated brake that holds position when powered off to prevent unwanted motion and to minimize the risk of damage or downtime
High-precision motion for fast, stable processes, which are crucial for high-throughput lens alignment
Absolute encoders that eliminate referencing delays and maximize efficiency and productivity
Standard interfaces (Ethernet, EtherCAT)

Compact Hexapod for Industrial Use

  • Rugged design ensures 24/7 industrial reliability
  • Compact setup simplifies machine integration
  • Cardanic joints maintain stiffness and alignment
  • Ballscrew actuators reduce friction and wear
  • Design reduces maintenance and downtime
  • Standard interfaces simplify automation integration
    >> H-815 Hexapod for Industrial 24/7 Applications

Motion Control

  • Cartesian coordinate control simplifies multi-axis programming
  • Integrated drivers for BLDC motors ensure a compact control architecture
  • Optional EtherCAT fieldbus for scalable automation
  • Safety interface for external emergency stop systems
  • High-resolution analog inputs available for precise signal integration
    >> C-887.4xx1 Hexapod Motion Controller

Experience the System in Motion

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